{"id":5526,"date":"2026-02-02T17:44:10","date_gmt":"2026-02-02T13:44:10","guid":{"rendered":"https:\/\/iss-lab.com\/?page_id=5526"},"modified":"2026-02-02T18:16:01","modified_gmt":"2026-02-02T14:16:01","slug":"bes4000","status":"publish","type":"page","link":"https:\/\/iss-lab.com\/index.php\/bes4000\/","title":{"rendered":"BES4000"},"content":{"rendered":"\n<p class=\"has-medium-font-size\"><strong>Electrolyte Sniffer Leak Detector<\/strong><\/p>\n\n\n\n<p class=\"has-medium-font-size\"><strong>Precise leak detection for battery modules and packs in modern battery production.<\/strong><\/p>\n\n\n\n<div class=\"wp-block-media-text has-media-on-the-right is-stacked-on-mobile is-vertically-aligned-top\" style=\"grid-template-columns:auto 47%\"><div class=\"wp-block-media-text__content\">\n<h2 class=\"wp-block-heading\">Next-Level Quality Control in Battery Pack Manufacturing<\/h2>\n\n\n\n<p>The BES4000 opens up the possibility of localizing electrolyte leaks.<br \/>Based on the principle of electrolyte sniffing, it detects smallest traces of electrolyte vapors escaping from defective cells. This makes it possible to quickly and reliably locate leaks directly on assembled battery packs and modules\u2014without the need for chamber retesting.<\/p>\n<\/div><figure class=\"wp-block-media-text__media\"><img loading=\"lazy\" decoding=\"async\" width=\"500\" height=\"335\" src=\"https:\/\/iss-lab.com\/wp-content\/uploads\/2026\/02\/image-2.png\" alt=\"\" class=\"wp-image-5527 size-full\" srcset=\"https:\/\/iss-lab.com\/wp-content\/uploads\/2026\/02\/image-2.png 500w, https:\/\/iss-lab.com\/wp-content\/uploads\/2026\/02\/image-2-300x201.png 300w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/figure><\/div>\n\n\n\n<p>During welding and handling, previously leak-tight cells can develop new micro-defects. The BES4000 identifies these leaks fast and with high accuracy, allowing targeted streamlined rework and thus saving significant cost. This saves time, materials, and resources while maintaining the highest safety and quality standards.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">How It Works: Electrolyte Sniffing Technology<\/h2>\n\n\n\n<p>The BES4000 uses the electrolyte solvent itself\u2014typically DMC or EMC\u2014as the tracer gas. Escaping vapors are detected by a highly sensitive sensor system that reacts within one second. This enables operators to pinpoint the exact location of leaks, even within complex battery pack assemblies.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">The Ideal Match for Cell Testing<\/h2>\n\n\n\n<p>Combined with the ELT series of electrolyte leak detectors, the BES4000 forms a closed feedback loop:<\/p>\n\n\n\n<ul>\n<li><a href=\"https:\/\/www.inficon.com\/en\/products\/leak-detectors\/eltvmax\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>ELT Vma<\/strong><\/a><a href=\"https:\/\/iss-lab.com\/index.php\/elt-vmax\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>x<\/strong><\/a>\u00a0identifies which cells fail leak testing.<\/li>\n\n\n\n<li>BES4000 locates the precise leak position for process optimization.<\/li>\n<\/ul>\n\n\n\n<p>Together, they ensure maximum reliability in every stage of battery production\u2014from individual cell validation to full cell-to-pack testing.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Advantages at a Glance<\/h2>\n\n\n\n<ul>\n<li>Finding smallest leaks thanks to high sensitivity<\/li>\n\n\n\n<li>Sensor only reacts to electrolyte vapors<\/li>\n\n\n\n<li>Preventing false alarms due to background with dual inlet<\/li>\n\n\n\n<li>High durability with long-life infrared sensor<\/li>\n\n\n\n<li>Quick response time for accurate pinpointing of leaks<\/li>\n\n\n\n<li>Fast recovery from gross leak for high uptime<\/li>\n\n\n\n<li>Calibrated leak rate traceable to national standards<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">Typical Applications<\/h2>\n\n\n\n<ul>\n<li><strong>Final Assembly Rework<\/strong><br \/>Detect and localize defective cells inside battery modules and large battery packs. Faulty cells can be replaced quickly\u2014increasing safety and longevity of the battery packs.<\/li>\n\n\n\n<li><strong>Cell Manufacturing Feedback<\/strong><br \/>Locate microscopic leaks in electrolyte-failed cells, trace defects to their origin, and optimize process parameters for stable production.<\/li>\n\n\n\n<li><strong>Future-Ready Designs<\/strong><br \/>Ideal for large-format packs and cell-to-pack architectures where full-chamber retesting is no longer feasible.<\/li>\n<\/ul>\n\n\n\n<p><\/p>\n\n\n\n<p class=\"has-medium-font-size\"><strong>Brochures &amp; Data Sheets<\/strong><\/p>\n\n\n\n<p><strong><em><a href=\"https:\/\/www.inficon.com\/media\/12664\/download\/BES4000-Electrolyte-Leak-Detector.pdf?v=5&amp;inline=true&amp;language=en\" target=\"_blank\" rel=\"noreferrer noopener\">BES4000 Electrolyte Sniffer Leak Detector<\/a><\/em><\/strong><\/p>\n\n\n\n<div class=\"wp-block-buttons alignwide is-content-justification-left is-layout-flex wp-container-core-buttons-is-layout-1 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-outline\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.inficon.com\/en\/products\/leak-detectors\/bes4000\" target=\"_blank\" rel=\"noreferrer noopener\"><strong><em>More Information<\/em><\/strong><\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/iss-lab.com\/?page_id=3632\" target=\"_blank\" rel=\"noreferrer noopener\"><strong><em>Leak Detection Page<\/em><\/strong><\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/iss-lab.com\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong><em>Home Page<\/em><\/strong><\/a><\/div>\n\n\n\n<div class=\"wp-block-button is-style-outline\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/iss-lab.com\/index.php\/contact-us\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong><em>Contact us<\/em><\/strong><\/a><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Electrolyte Sniffer Leak Detector Precise leak detection for battery modules and packs in modern battery production. Next-Level Quality Control in Battery Pack Manufacturing The BES4000 opens up the possibility of localizing electrolyte leaks.Based on the principle of electrolyte sniffing, it detects smallest traces of electrolyte vapors escaping from defective cells. This makes it possible to [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_mi_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"_links":{"self":[{"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/pages\/5526"}],"collection":[{"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/comments?post=5526"}],"version-history":[{"count":3,"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/pages\/5526\/revisions"}],"predecessor-version":[{"id":5541,"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/pages\/5526\/revisions\/5541"}],"wp:attachment":[{"href":"https:\/\/iss-lab.com\/index.php\/wp-json\/wp\/v2\/media?parent=5526"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}